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Industrial automation, IoT and AI

Scope. Build.Maintain.

Control panels, PLC systems, plant networks and AI vision — engineered by one team and documented for the next.

Klang, Malaysia · Global delivery · IEC 61439 / UL 508A practices

Project scope6 disciplines
Selected scope
PLC & HMI
Siemens / Rockwell
4–8 weeks
Select a discipline to see the scope

See it in 42 seconds

A 20-year-old line, a new panel and a weekend cutover.

Food production line in a factory

Case study · Food and beverage

Legacy line retrofit, 11 weeks

0:42
38%
faster changeovers
11 wks
design to handover
0
unplanned stops

How it works

Three steps to a running line.

A fixed process, written deliverables and downtime planned before we touch the line.

01

Assess

Site survey, existing drawings and a written scope with assumptions and exclusions.

02

Engineer

Panel design, software and a witnessed factory acceptance test before dispatch.

03

Commission

Installation, loop checks, staged cutover and operator training on your production windows.

Then we stay for support: spares, remote diagnostics and response times in writing.

What it looks like

On site, not in a slide.

Panels, data and vision — three parts of the same job, delivered by one team.

01Control panels

Built and tested before it ships.

Schematics, enclosure, wiring and a witnessed FAT in our workshop — not on your production floor. It arrives labelled, documented and ready to power up.

IEC 61439UL 508AFAT
Technician wiring an electrical control assembly
02Plant data

One namespace across six sites.

Edge gateways and a single OPC UA namespace feed one operations dashboard, rolled out site by site without touching the control layer.

OPC UAMQTTGrafana
Operators monitoring screens in a control room
03AI vision

The camera reports at the line.

Stock, racking and obstructions detected on site, with the alert routed to the PLC, the HMI or the supervisor's phone.

RTSPEdge inferenceVMS
  • On-prem inference
  • Works with existing cameras
  • Alerts to PLC, HMI or phone
  • PPE, ANPR, counts, defects
REC · CAM 07 / GATE 2
Pallet 0.98
Racking 0.94
Obstruction 0.91
Edge inference 18 ms1 alert
Detections/hr
1,284
False alerts
0.3%
Uptime
99.9%

Products

Equipment we build.

Our own line for panel builders and integrators. Sample units are available now; the full catalog comes later.

Talk about OEM / white-label
Server room network cabling
Pre-order
TW-EDGE 200

Industrial edge gateway

DIN-rail gateway for protocol conversion and secure cloud uplink. Built for panel builders who need data out without opening the control network.

Serial
4× RS-485
Network
2× GbE · 4G
Protocols
OPC UA / MQTT
Request a quote
Operators in a control room
Pre-order
TW-PANEL 1500

Fanless panel PC

15.6" IP65-front panel PC for HMI and SCADA runtime. Wide temperature range, no fans, no spinning disks, no scheduled cleaning.

Display
15.6" 1920×1080
Front
IP65
OS
Windows / Linux
Request a quote
Security camera array
Q3 2026
TW-VISION 4

AI vision node

Four-channel edge inference node. Ingests RTSP from existing cameras and outputs events to PLC, SCADA or VMS. No per-camera licence.

Channels
4× RTSP
Compute
40 TOPS
Output
MQTT / Modbus
Request a quote

Results

Outcomes, measured after handover.

Client names stay confidential. The numbers are measured after handover, not at the kickoff meeting.

Food production line in a factory
Food & beverage · EUNDA
38%faster changeovers

Legacy line retrofit without stopping production

Replaced a 20-year-old relay logic line with a Siemens S7-1500 and new panels, migrated in staged weekend windows across 11 weeks.

S7-1500Panel buildRetrofit
Industrial automation machinery
Manufacturing · 6 sitesNDA
4,800tags unified

Plant-wide OEE visibility across six factories

Edge gateways and a unified OPC UA namespace feeding one operations dashboard, rolled out site by site over 12 weeks.

OPC UAEdgeDashboards
Container terminal with lorries
Logistics · APACNDA
0.3%false alert rate

AI safety monitoring on 42 existing cameras

PPE and vehicle-pedestrian analytics running on-prem at the edge, with alerts routed to supervisors and the site PLC.

Edge AICCTVSafety

Capabilities

Everything around the panel.

The electrical, the control layer, the network and the software — one accountable team, no gaps between suppliers.

PLC & HMI

Program, migrate and document Siemens, Rockwell and Beckhoff systems — with code the next engineer can read.

Networks & IoT

OPC UA, MQTT, Modbus and secure remote access that survive real plant networks.

Custom software

SCADA, MES integration and reporting built around how the plant actually runs.

Legacy retrofits

Relay logic and obsolete platforms replaced in staged cutovers around production.

Documentation

Schematics, backups, as-built drawings and a spares list handed over at the end.

Service & support

Commissioning, remote diagnostics and contracts with response times in writing.

Industries

We know the process, not just the protocol.

Control logic is easy. Understanding why the line behaves the way it does at 3 a.m. is the part that matters.

Welding in a heavy manufacturing plant
Manufacturing
Water treatment tank and equipment
Water
Warehouse aisle with racking
Logistics
Refinery and process plant
Energy

Company

An engineering team, not a reseller.

TechWorked (M) Sdn Bhd was registered in 2022, but our team has been building and documenting industrial systems since 2016 — understand the system, document it, make it repeatable.

Today we design and build control systems, panels and connected infrastructure for manufacturers, utilities and infrastructure operators. Small enough to put a senior engineer on your site; structured enough to deliver multi-site rollouts.

150+
Systems delivered
12
Countries served
10 yrs
Field experience
24/7
Support contracts
Talk to an engineer
Engineers reviewing technical drawings
CEUL 508AISO 9001IEC 61439
Standards
IEC 61439 assemblies, UL 508A practices, CE-marked designs
Documentation
Schematics, BOM, FAT and SAT reports, backups, as-built drawings
Shipping
Crated and shock-indicated, DAP or door-to-door
Support
Remote diagnostics, spares list, 24/7 contracts

Shipping from Klang, Malaysia to 30+ countries.

Platforms

The platforms your plant already runs.

If it speaks Modbus, OPC UA or a dry contact, we can connect it.

Controllers

SiemensRockwellMitsubishiSchneiderBeckhoffOmronABBCODESYS

Software

TIA PortalStudio 5000TwinCATIgnitionWinCCFactoryTalkNode-REDGrafana

Protocols

OPC UAMQTTModbus TCPEtherNet/IPPROFINETEtherCATIEC 61850BACnet

Standards

IEC 61439UL 508ACEIP65IEC 62443ISO 9001

Plus RTSP and ONVIF for vision, SQL and REST for software.

FAQ

Questions, answered.

The things clients ask before the first site visit.

Ask us directly
Can you retrofit a line without a full shutdown?+

Usually, yes. Retrofits are staged across planned windows — weekends, shift gaps or scheduled maintenance. We map the cutover sequence and a rollback plan during design, so every step has a defined abort point.

Do you work with our existing PLC platform?+

We program Siemens, Rockwell, Mitsubishi, Schneider, Beckhoff and CODESYS systems. If the platform is old or obscure, we will tell you whether migration, bridging or replacement is the better commercial call.

Can you build for export, UL or CE requirements?+

Yes. Panels are designed and assembled to IEC 61439 or UL 508A practices as required, with components, labelling and documentation matched to the destination market.

What happens after commissioning?+

You receive as-built documentation, program backups, a spares recommendation and operator training. Ongoing support is available as a contract with defined response times and secure remote diagnostics.

How do you price a project?+

After a scope review we issue a fixed-price proposal with a clear breakdown and stated assumptions. Changes outside scope are quoted separately — no open-ended hourly surprises.

Start a project

Tell us what the line needs to do.

Send a scope, a drawing, or the problem in plain words. An engineer replies within one business day.

  • Acknowledged within one business day
  • NDA signed before drawings are shared
  • Fixed-price proposal after scope review
sales@techworked.com+60 11-5620 8903

Klang, Malaysia · Mon–Fri, 09:00–18:00 MYT

Reply within one business day. NDA available on request.